K1600GT - ESA - Hall Effect Sensor Error

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RoyF:
Hi,

I have a 2011 K1600GT, but the rear suspension is not adjusting (both damping and pre-load).

On connectiing the GS-911, I got the following error showing under XESA:-

XESA
480DB6: Hall effect sensor of rear ESA
The fault is not present now.
The fault occurred 199 times.
Logistics counter: 0
MIL set: No
Fault code history

ABS time - 16356717.00
Odometer - 31899.0 km
Engine Speed - 980.00
Vehicle Speed 94.0km/h

The full AutoScan outputs is below.
Interestingly, the Firmware date stated against the XESA is 14/10/02, which is the same day as the bike had it's 18,000 mile service.
If I clear the error log, I can get the error to reproduce immediately regardless of whether I switch the damping settings or the pre-load settings

If you could give me more detail of what to look for or any advice around the code, that would be appreciated, Is it related to the pre-load motor, damping motor or the central electronics? I would have thought that I would have only got the error when changing damping or pre-load settings but not both ??...Which leads me currently to gues it may be central electronics related ??

AutoScan Report

GS-911 version: 1503.2 Datapack version: 2.0 Serial Number: GS1 000 5** Registered to: ************
Date: 19/08/2015 Time: 11:25:12
Motorcycle Information
VIN: WB1060107CZY*****
Mileage: 21506.0 miles
Cluster date: 19 August 2015
Next service date: 02 October 2015
Next service distance: 24349 miles

XAUDIO
Controller:   0F8900
Serial Number:   6310814776
Manufacture Date (YY/MM/DD):   11/08/28
Program Count:   0
Program Count Maximum:   1024
Firmware Date (YY/MM/DD):   99/99/99
Number of FW configurations:   5
HW Electronics (HWEL):
Firmware ID:   0A46
Firmware Version:   001.000.000
Bootloader (BTLD):
Firmware ID:   0FDE
Firmware Version:   001.000.002
SW Memory Image (SWFL):
Firmware ID:   0A47
Firmware Version:   001.004.000
SW Memory Image (SWFL):
Firmware ID:   0CBA
Firmware Version:   001.004.000
Coding Data (CAFD):
Firmware ID:   0A48
Firmware Version:   000.005.001
No fault codes found

XDWA
Controller:   0F8700
Serial Number:   ??
Manufacturer:   META System
Manufacture Date (YY/MM/DD):   11/09/13
Program Count:   1
Program Count Maximum:   1024
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   4
HW Electronics (HWEL):
Firmware ID:   0A4C
Firmware Version:   001.000.000
Bootloader (BTLD):
Firmware ID:   0A49
Firmware Version:   001.000.000
SW Memory Image (SWFL):
Firmware ID:   0A4A
Firmware Version:   001.006.003
Coding Data (CAFD):
Firmware ID:   0A4B
Firmware Version:   001.005.005
No fault codes found

XESA
Controller:   0F8400
Serial Number:
Manufacture Date (YY/MM/DD):   11/09/16
Program Count:   1
Program Count Maximum:   1024
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   4
HW Electronics (HWEL):
Firmware ID:   08AC
Firmware Version:   001.000.000
Bootloader (BTLD):
Firmware ID:   0897
Firmware Version:   001.000.000
SW Memory Image (SWFL):
Firmware ID:   0898
Firmware Version:   001.002.000
Coding Data (CAFD):
Firmware ID:   089A
Firmware Version:   001.002.000
1 fault codes found:
480DB6   Hall effect sensor of rear ESA
The fault is currently present.

XBCO
Controller:   0F8A00
Serial Number:   1123628741
Manufacturer:   Loewe Lear
Manufacture Date (YY/MM/DD):   11/09/01
Program Count:   2
Program Count Maximum:   1024
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   4
HW Electronics (HWEL):
Firmware ID:   08AF
Firmware Version:   001.006.001
Bootloader (BTLD):
Firmware ID:   0891
Firmware Version:   004.000.003
SW Memory Image (SWFL):
Firmware ID:   0892
Firmware Version:   006.006.002
Coding Data (CAFD):
Firmware ID:   0893
Firmware Version:   006.050.017
No fault codes found

XKOMBI
Controller:   0F8800
Serial Number:   0000014065
Manufacturer:   Preh
Manufacture Date (YY/MM/DD):   12/02/06
Program Count:   2
Program Count Maximum:   1024
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   6
HW Electronics (HWEL):
Firmware ID:   08A7
Firmware Version:   001.000.000
Bootloader (BTLD):
Firmware ID:   0C4D
Firmware Version:   001.001.000
SW Memory Image (SWFL):
Firmware ID:   0CBC
Firmware Version:   001.007.000
SW Memory Image (SWFL):
Firmware ID:   0CBB
Firmware Version:   000.003.002
Coding Data (CAFD):
Firmware ID:   08A6
Firmware Version:   001.006.018
Hardware Type (HWAP):
Firmware ID:   08A9
Firmware Version:   255.255.255
No fault codes found

XFSA
Controller:   0F8000
Serial Number:   1123628428
Manufacturer:   Loewe Lear
Manufacture Date (YY/MM/DD):   11/08/24
Program Count:   2
Program Count Maximum:   1024
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   4
HW Electronics (HWEL):
Firmware ID:   08B0
Firmware Version:   002.005.001
Bootloader (BTLD):
Firmware ID:   0894
Firmware Version:   004.000.000
SW Memory Image (SWFL):
Firmware ID:   0895
Firmware Version:   006.005.006
Coding Data (CAFD):
Firmware ID:   0896
Firmware Version:   006.024.010
No fault codes found

XASW
Controller:   0F8200
Serial Number:   1124300259
Manufacture Date (YY/MM/DD):   11/08/31
Program Count:   3
Program Count Maximum:   1024
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   4
HW Electronics (HWEL):
Firmware ID:   089E
Firmware Version:   000.003.000
Bootloader (BTLD):
Firmware ID:   089B
Firmware Version:   001.002.000
SW Memory Image (SWFL):
Firmware ID:   089C
Firmware Version:   001.004.000
Coding Data (CAFD):
Firmware ID:   089D
Firmware Version:   001.000.004
No fault codes found

XRDC
Controller:   0F8100
Serial Number:   2311100757
Manufacturer:   Schrader
Manufacture Date (YY/MM/DD):   11/08/19
Program Count:   1
Program Count Maximum:   1024
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   4
HW Electronics (HWEL):
Firmware ID:   0B49
Firmware Version:   000.001.008
Bootloader (BTLD):
Firmware ID:   0CB1
Firmware Version:   000.002.025
SW Memory Image (SWFL):
Firmware ID:   0CB2
Firmware Version:   001.000.070
Coding Data (CAFD):
Firmware ID:   0B4B
Firmware Version:   000.005.000
No fault codes found

XABS
Controller:   0F8300
Serial Number:   6033200167
Manufacturer:   Continental Automotive
Manufacture Date (YY/MM/DD):   11/09/10
Program Count:   2
Program Count Maximum:   1000
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   3
HW Electronics (HWEL):
Firmware ID:   08BC
Firmware Version:   001.000.000
Bootloader (BTLD):
Firmware ID:   08BA
Firmware Version:   001.001.000
SW Memory Image (SWFL):
Firmware ID:   08BB
Firmware Version:   002.001.000
No fault codes found

BMSX
Controller:   0F8B00
Serial Number:   0170010792
Manufacture Date (YY/MM/DD):   11/09/08
Program Count:   3
Program Count Maximum:   60
Factory I-Level:   K001-12-02-500
Actual I-Level:   K001-14-08-510
Firmware Date (YY/MM/DD):   14/10/02
Number of FW configurations:   5
HW Electronics (HWEL):
Firmware ID:   08A3
Firmware Version:   002.000.000
Bootloader (BTLD):
Firmware ID:   0C49
Firmware Version:   004.000.000
SW Memory Image (SWFL):
Firmware ID:   0CBD
Firmware Version:   008.000.001
SW Memory Image (SWFL):
Firmware ID:   0CBE
Firmware Version:   008.010.000
Coding Data (CAFD):
Firmware ID:   08A2
Firmware Version:   000.003.010
VIN model year:   2012
No fault codes found

Many Thanks,

Roy.

schuppi:
Hello Roy,

at first welcome to GS-911 User Forum :)

Now, to figure it out:
-ESA detected short circuit or wiring break > check connectors and wiring
-DC-motor and hall sensor measuring > multimeter
-check ESA ecu > connectors and wiring

It is necessary to use a wiring diagram

RoyF:
Many Thanks for the reply Schuppi, much appreciated...

Couple of quick questions if I may?......Would I be right in thinking then that the ECU looks for a valid signal from the Hall Sensor (i.e not open circuit or short circuit) prior to starting either the damper or pre load motors? I was expecting that one of the motors might energise briefly prior to an error being logged but that doesn't seem to be the case?

Also, is the hall sensor only used in the Pre-load adjustment? If so how does the damper motor know it's position?

Thanks in advance,

Roy.

schuppi:
Hi Roy,
you're right.
DC-motor for pre-load will be disabled when faults are detected. Damper motor is running and that are stepper motors who
gives feedback to the ecu.

Hope this helps

RoyF:
Thanks Schuppi,

I'll check the cables and connectors from the shock back to the ESA ECU first.

Looks like the pre-load sensor goes back to pins 57 & 58 on the ECU, and the pre-load motor goes back to pins 4 & 6. At least this is what my wiring diagram tells me for the R1200GS, GSA, R1200R and R1200RT, but will double check on the K1600 to make sure.

Regards,

Roy

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